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MIL-W-5664 Tactical Elastic Webbing
MIL-W-5664 Tactical Elastic Webbing

Product Overview

MIL-W-5664 (Type II, Class I) is the industry standard for tactical woven elastic materials. In modern lightweight load-bearing equipment, rigid pouches are rapidly being replaced by high-retention elastic systems. This specification delivers a finely tuned elongation profile—providing enough stretch for rapid gear extraction while maintaining a vice-like grip on critical equipment. Engineered with a robust nylon face, it resists abrasion significantly better than standard commercial polyester elastics.

Technical Parameter Matrix

(Note: As a direct manufacturer, we control the entire weaving and tensioning process. The following represents the most requested tactical configuration: Type II, Class I.)

Specification Nominal Widths Material Composition Stretch Profile / Elongation Typical Application
MIL-W-5664 Type II 1" (25.4mm) Nylon / Elastomer ~50% elongation at 3.0 - 6.0 lbs TQ Holders, Straps
MIL-W-5664 Type II 2" (50.8mm) Nylon / Elastomer ~50% elongation at 6.0 - 12.0 lbs Mag Retention Inserts
MIL-W-5664 Type II 4" & 5" Nylon / Elastomer Scaled tension profile Plate Carrier Cummerbunds

Key Applications & Industries

  • Ammunition Management: Internal retention dividers for 5.56/.223 and 9mm magazine chest rigs and placards.

  • Medical & First Responder: Rapid-deployment Tourniquet (TQ) loops, blow-out medical pouch compression, and trauma kit organization.

  • Tactical Apparel & Armor: Breathable, body-conforming plate carrier cummerbunds and dynamic helmet band covers.

Advanced Manufacturing & Spectral Management

Elastic materials are frequently utilized on the exterior of tactical platforms, making them highly vulnerable to night vision detection. Our MIL-W-5664 woven elastic is strictly manufactured with Near-Infrared (NIR) compliant solution-dyed yarns (available in Ranger Green, Coyote Brown, Wolf Gray, and Black). Furthermore, our advanced tension-control looms ensure the elastic lies perfectly flat with zero edge-curling, drastically improving efficiency during industrial CNC bar-tacking and sewing.

To explore our full ecosystem of military-grade textiles or to source rigid webbing to pair with your elastic components, review our complete Military Webbing category.

The definitive military specification woven elastic webbing engineered for tactical gear retention. MIL-W-5664 provides a high-memory, low-profile stretch designed specifically for magazine inserts, Tourniquet (TQ) holders, and plate carrier cummerbunds.

  • Material: Premium woven blend of Nylon Webbing (Nylon 6.6) and high-performance elastomers.

  • Core Performance: Exceptional stretch-recovery memory. Will not sag or lose retention under prolonged combat deployment.

  • Common Widths: 1″, 1.5″, 2″ (for pouches) and 4″, 5″ (for cummerbunds).

  • Post-Processing: Solution-Dyed colorfastness, strictly tested for Anti-IRR Webbing compliance.

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